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  • 制作压花辊具体有哪些步骤?
  • 本站编辑:杭州创兴花纹辊发布日期:2018-06-24 19:05 浏览次数:
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制作压花辊,通常辊体选用无缝钢管,然后进行加工,加工分为车削加工和焊接加工。
Making embossing rollers, usually roller seamless steel tube, and then processing, processing is divided into turning and welding processing.
车削加工:车削加工辊体、端板和轴头等件的配合部位结合面,分粗、精车钢辊体的各部位至图纸要求尺寸,然后架中心架,车端面,钻孔至尺寸。
Turning: the combination of parts, such as roller, end plate and axle head, is combined with the surface, and the parts of the steel roll body of the car are divided into the drawing required size, and then the center frame, the end face of the car, and the drill hole to the size.
焊接加工:辊体内管焊接,校正两端轴与内套管的同轴度,只焊轴头上的内端板。把内套装入辊体内,焊接内端板与辊体的配合交界处。
Welding process: the inner tube of the roller is welded to correct the coaxality between the two ends of the shaft and the inner sleeve, and only the inner end plate on the axle head is welded. The inner part is sleeved into the roller body to weld the joint between the inner end plate and the roller body.
把外端板装在两端轴上,焊接外端板与轴和辊体的结合面交界处。接下来就是退火处理以及钻孔。辊毛坯进行退火处理,消除内应力;钢辊轴的一端车平端面,钻标准中心孔。然后是加工花纹,压花辊可根据客户要求的花纹图案要求在辊筒表面加工花纹,再配套高科技的激光机器及刻花设备,制作工艺精美,纹路清晰可见。
The outer end plate is arranged on the two ends of the shaft, and the junction of the outer end plate and the joint of the shaft and the roller body is welded. The next is the annealing treatment and the drilling. The roller blank is annealed to eliminate internal stress; one end of the steel roller shaft is flat end, and the standard center hole is drilled. Then the pattern is processed. The embossing roll can process the pattern on the surface of the roller according to the pattern of the customer's requirement. Then the high tech laser machine and the carving equipment can be matched. The production process is exquisite and the lines are clearly visible.
这是压花辊制作过程中至关重要的一环,在制作过程中,对压花辊制作人员的要求是非常高的,并要有丰富的经验,可以依据客户花纹要求,制定生产工艺,同时压花辊的制作人员要非常的认真仔细,这样才能保证制作出来的花纹清晰,层次丰富,立体感强。比较后就是需要镀铬和校验,镀铬需要根据用途定,校验主要是为了保证钢棍的平衡稳定。
This is a vital part of the making process of the embossing roll. In the process of making, the requirements of the embossing roll making personnel are very high, and there should be rich experience. The production process can be made according to the requirements of the customer's pattern. At the same time, the production staff of the embossing roll should be very careful so as to guarantee the production. The pattern is clear, the level is rich, and the three-dimensional sense is strong. Finally, chromium plating and calibration are needed. Chromium plating should be determined according to the purpose. The main purpose of the verification is to ensure the balance and stability of the steel bar.

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